Read the warranty before installing the carb. The
installation of this unit means that you have agreed to
all terms of the warranty. NOTE: DIRT OR BAD GAS IN
CARB VOIDS WARRANTY!
Step
2
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Remove the air cleaner assembly. Inspect all hoses,
diaphragms, and heat riser tubes. Replace all that are
bad, loose, swollen, or cracked.
Step
3
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Make a rough drawing or a diagram of the carburetor,
showing where all of the hoses and wires go. Mark each of
the hoses and wires (such as A, B, C, etc.) and indicate
each one on your drawing. Compare your drawing to the
hose routing diagram under the hood or in the service
manual for your vehicle. If everything does not match,
get professional help. Sometimes the book is wrong,
sometimes the routing diagram under the hood is wrong,
and sometimes a previous mechanic has connected something
up wrong. This needs to be carefully checked.
Step
4
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Disconnect the following parts as necessary: Choke heat
tube, fuel line, vacuum hoses, P.C.V. hose, transmission
kickdown linkage, throttle linkage, throttle return
spring, and electrical wires and plugs. Retain all hose
clamps, linkage clips, plastic grommets, etc. Use special
"flare-nut" wrenches to remove the fuel line,
or you may damage the fuel line.
Step
5
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Undo the hold-down bolts or nuts and remove the
carburetor and the flange gasket. Compare the new or
rebuilt carburetor and make sure that it matches exactly
the one that you are removing. If there are variations,
call the factory or the dealer you bought it from and ask
about the differences. You may have bought the wrong
unit, or it may be a service replacement unit. If the
unit is the wrong one, do not install it. If you
install the wrong unit, you may not return it for credit
or refund later on. It is fairly common on older vehicles
for the incorrect carburetor to be on the vehicle, so be
careful. Compare the base gasket with the one that came
off of the vehicle, there are often variations. The carb
rebuilder usually includes the most commonly used gasket,
but not always the correct one. If the correct base
gasket is not included with the carburetor, you may buy
it at the vehicle dealership or at an auto parts store.
Put a cloth into the intake manifold opening at this time
to prevent dirt or chips from entering the engine. Clean
off the flange surface so that the new gasket can seal
properly. Keep exposed ends of lines free of dirt. If
required, transer over to the new carb any studs,
solenoids, brackets, dashpots, hoses, wires, etc. as
needed.
Step
6
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Remove the cloth from the mainfold, ensuring that dirt
doesn't enter the manifold. Install the base gasket, and
shim if required. It goes on dry (no glue or sealant). Be
careful how you put it on. Many gaskets will only fit
correctly one way. Set the carburetor in place, but do
not tighten it down yet. First check the carb for binding
by working the throttle linkage fully open and closed
again. This is to make certain that the unit was not
damaged in shipping. If the unit has an automatic choke
(most have) the throttle will only close as far as the
fast idle setting. This is ok. Inspect all vaccum and
fuel hoses for cracks. Replace all marginal hoses.
Connect the linkage, hoses, & wires. If everyting
looks ok, then proceed to tighten the car onto the
manifold. Recommended torque for most carbs is 7 to 10
ft/lbs. (Note: 15 ft/lbs will warp most carbs - be
careful). Cap off all small pipes on the carb that don't
have a hose attached. Put a threaded plug in the rear of
the carb if necessary because your vehicle doesn't have
power brakes, or if the power brake hose connects to the
manifold (certain domestic carbs only). Use a 1"
wrench to hold the fuel inlet securely when tightening
the fuel line to a Rochester carb.
Step
7
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FLUSH OUT THE FUEL LINE. You must ensure that no
dirt can enter the unit via the fuel line. Be careful of
fire! It is better to fill the float bowl with gas before
starting the engine. Some types of accelerator pumps may
be damaged if pumped when there is no gas in the carb.
CAUTION WHILE STARTING THE ENGINE: APPLY PARKING BRAKE
AND BLOCK THE WHEELS. DO NOT STAND IN FRONT OF THE
VEHICLE. As soon as the engine starts, check for fuel
leaks. If any are found, shut off the engine and
repair immediately. If no leaks, check the fast idle
speed and adjust to specifications. After the idle
speed is set follow the manufacturers directions for
adjusting idle mixture via the lean drop method. If
unknown, turn the idle mixture rich (out) a little to
obtain best running at 50 RPM higher than the normal idle
speed, and then slowly turn each mixture screw in equally
until you obtain a 25 RPM drop for each screw (a 50 RPM
drop if your carb has only one mixture screw). Remember:
set speed first & mixture last. NOTE: DIRT IN CARB
VOIDS WARRANTY!